Gear oil additive packages are specialized chemical compounds mixed with gear oils to enhance their performance and provide specific benefits. These additives are used in gear lubrication systems for a variety of reasons. They help reduce friction between gear surfaces, minimise wear and extend the lifespan of gears. By forming a protective film on gear surfaces, additives also improve the gear’s resistance to extreme pressure and high loads.
ITC CHEMICAL, is a trusted and renowned manufacturer and supplier of high-quality gear oil additives. We understand the unique needs of our customers. That’s why we offer diverse gear oil additives tailored to different applications and operating conditions. Our additives are designed to provide outstanding wear protection, reduce friction, enhance thermal stability, prevent oxidation and corrosion, and ensure excellent seal compatibility. We are committed to developing innovative formulations that deliver superior performance and reliability.
When you choose ITC as your gear oil additive supplier, you can trust that you are receiving products of the highest quality. Our additives have been extensively tested and proven to excel in various industries, including automotive, industrial machinery, and more. We understand the importance of gear performance and aim to provide solutions that optimize efficiency, reduce maintenance costs, and extend equipment life.
Gear Oil Additive Packages
Vehicle gear oil additive package
Universal gear oil additive pacakge
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Gear Oil Additive Packages: Enhancing Performance and Protection
Gear oil additive packages are blends of various chemical compounds specifically formulated to enhance the performance and functionality of gear oils used in transmissions, differentials, and other gearboxes. These additives address limitations of base oils and cater to the demanding requirements of gear lubrication.
Gear oil additive packages are specially formulated blends of additives designed to enhance the performance and longevity of gear oils in various applications. These packages typically consist of a combination of different types of additives, each serving a specific purpose. Here are some common additives found in gear oil additive packages and their functions:
- Extreme Pressure (EP) Additives: EP additives are essential for gear oils because they help prevent metal-to-metal contact under high-pressure conditions, such as those experienced in gearboxes and differentials. These additives form a protective film on metal surfaces, reducing friction and wear.
- Antioxidants: Antioxidants are added to gear oil formulations to prevent oxidation, which can lead to the formation of sludge, varnish, and acidic by-products. Antioxidants extend the oil’s service life by inhibiting the degradation of the base oil and other additives.
- Corrosion Inhibitors: Corrosion inhibitors protect metal surfaces from rust and corrosion caused by moisture and acidic by-products. These additives form a protective barrier on metal surfaces, preventing the formation of rust and extending the lifespan of gears and bearings.
- Viscosity Index Improvers (VI Improvers): VI improvers help stabilize the viscosity of gear oils over a wide temperature range. By improving viscosity-temperature characteristics, these additives ensure proper lubrication at both high and low operating temperatures.
- Foam Inhibitors: Foam inhibitors are added to gear oils to suppress the formation of foam, which can entrain air and reduce the lubricating properties of the oil. Foam inhibitors help maintain proper lubrication and hydraulic performance in gear systems.
- Detergents and Dispersants: Detergent-dispersant additives help keep the internal components of gearboxes clean by preventing the formation of deposits, sludge, and varnish. These additives suspend contaminants in the oil, allowing them to be removed during oil changes and reducing the risk of component damage.
- Friction Modifiers: Friction modifiers are sometimes included in gear oil formulations to improve energy efficiency by reducing friction losses. These additives can enhance fuel economy in automotive applications and improve overall system efficiency in industrial gearboxes.
- Anti-wear Additives: Anti-wear additives provide additional protection against wear by forming a sacrificial layer on metal surfaces, reducing friction and minimizing surface damage.
- Seal Swell Additives: In some gear oil formulations, seal swell additives are included to help rejuvenate and maintain the integrity of elastomeric seals, preventing leaks and extending seal life.
The specific composition and concentration of additives in gear oil formulations can vary depending on factors such as the intended application, operating conditions, and performance requirements. Manufacturers carefully balance these additives to ensure optimal performance and longevity of gear oils in a wide range of applications.